Pillow Pouch Bag

Pillow Pouch Bag is a economical, easy-to-fill packaging solution for candies, nuts, granola, and various other products. They shine on shelves with their wrap-around graphics, distinctive film choices, and consumer-friendly attributes, making them not only a practical but also an attractive packaging option.

Kalead Pack Custom Pillow Pouch Bag

Pillow Pouch Bags are a popular type of flexible packaging known for their simple and economical design. They are named for their resemblance to a pillow once filled, ballooning in the center and flattening out at the top and bottom seals.

Pillow Pouch Bags are an economical, easy-to-fill packaging solution for candies, nuts, granola, and various other products.

These packaging options have an eye-catching design, special movie choices, and easy-to-use features. They stand out on store shelves because of this. Therefore, they are both practical and attractive.

KaleadPack branded pillow pouch filled with ridged potato chips against a white background.
Custom Pillow Pouch Bag

Customise Your Pillow Pouch Bag

Pillow pouch bags can be customized for your products and brand styles. Here are some of the key customization options:

A simple black icon representing a heat seal or packaging closure.
A minimalist icon representing the sealing process for flexible packaging.
A solid black square icon representing a kraft paper material option.
A simple icon representing kraft paper material.
A simple line icon representing surface treatment with a textured surface and a tool.
This icon illustrates the surface treatment process for packaging materials.
A completely transparent image file.
This image represents a transparent background.
A simple black line drawing of a flat-bottom pouch base.
A technical line drawing representing the bottom view of a KaleadPack flexible pouch.
A solid black square representing a color swatch.
A simple black square used for color reference.
A black square icon representing size options.
An icon representing available packaging sizes.
A simple line icon representing stacked layers.
A minimalist icon depicting stacked layers.
A simple green rectangular icon representing a window feature on packaging.
This icon represents a clear window feature for flexible packaging.
A black square icon representing graphics or design elements.
A simple black square graphic icon.
General Custom Detail
Specification Details
MOQ 10000 Pcs By Rotogravure Printing
Size 50×70mm (Min)    350×600mm (Max)
Material BOPP/PET + PET/PETAL/Kraft Paper/ + LLDPE/CPP + Customize
Thickness 50 Microns - 120 Microns (2 Mil - 5 Mil)
Function Punch Hole, Handle, Metallized, Fin Seal/Lap Seal

Common Back Sealing Option

Fin Seal Pouch and Lap Seal Pouch are two common types of packaging pouches used for pillow pouch bag, particularly in the food and beverage industries. They differ in their sealing methods and appearance., particularly in the food and beverage industries. They differ in their sealing methods and appearance. They differ in their sealing methods and appearance.
A technical diagram illustrating a fin seal where the inside layers of flexible packaging material are joined together.

Fin seal is created when two layers of film are sealed together along their edges to form a tube or pouch. The seal is made by folding one edge of the film over the other and applying heat and pressure to create a bond edge. 

A technical diagram illustrating a lap seal where the inside layer of packaging material is sealed to the outside layer.

Lap seal is made by simply laying one edge of the film over the other and sealing them together without creating a fin. The edges are overlapped and heat-sealed to form a flat, seamless appearance. This type of seal is commonly used in flat bottom pouches, pillow pouches, and three side seal pouches. Lap seals are preferred when a smooth, uninterrupted surface is desired for packaging.

Printing Area and Sealing

A diagram showing the layout of a pillow pouch bag with labeled front and back panels.
This diagram illustrates the printing area layout for a KaleadPack pillow pouch bag.
Diagram showing the folding process of a pillow pouch bag from roll stock film.
This diagram illustrates how roll stock film is folded to form a pillow pouch bag.
A light green pillow pouch bag with a vertical fin seal and a circular inset showing a technical diagram of the seal structure.
This KaleadPack pillow pouch features a secure vertical fin seal for flexible packaging applications.

Custom Process of Stand Up Pouch

1. Initial Consultation

We start with a detailed discussion to understand your packaging needs. This helps us define the specifications for your stand up pouches.

2. Design and Material Selection

As soon as we have your requirements, we’ll work with your design to create a pouch that meets your needs. We can help you develop the design from scratch to completion, ensuring it aligns perfectly with your vision. We offer a wide selection of materials to suit your products, ensuring your pouch is both functional and vivid appealing.

3. Sample Production

Before full-scale production, we will produced a sample pouch. This allows you to see and feel the product, ensuring it meets your standards.

4. Feedback and Adjustments

We value your feedback on the sample. We will make the necessary changes to the design or materials if adjustments are needed.

5. Full-Scale Production

After the sample is approved, we begin full-scale production of your stand up pouches. Our advanced machinery ensures high-quality output.

6. Quality Control

High quality standards are ensured with strict quality checks on every pouch. This step is crucial to ensure you receive the best product possible.

7. Packaging and Shipping

As a final step, we package your pouches carefully and ship them in the right packaging to you. Our logistics department will ensure that your order arrives on time and in perfect condition, and we also provide EXW services.

Artwork Process

We will review all your artwork designs and convert them into print-ready files. There are many technical considerations when printing barrier films, and we will handle all of these tasks for you. We will take your original artwork files and set them up for printing to ensure you get the best quality print, and develop digital art proofs that you can modify. KaleadPack focus on providing packaging that meets your requirements and budget.

A digital workflow showing the design process of a coffee pouch from software screen to technical layout and final 3D product rendering.

Printing Method of Stand Up Pouch

There are two printing methods that KaleadPack offer, including:

  1. Gravure Printing: involves engraving the image onto a cylinder. It is known for its high-quality print and is cost-effective for large runs but has higher setup costs for short runs.
  2. Digital Printing:  doesn’t require printing plates, allowing for lower setup costs and making it ideal for short runs, variable data, and customization.
Digital Printing Rotogravure Printing
Advantage: Advantage:
No setup costs. Lower per-unit cost than digital printing.
Shortest lead-times. It is the most economical choice when scaling your business.
Great for start-ups and seasonal SKUS. All Finish options are available.
Higher costs. One-Time Plate costs.
Not advised for higher quantities. Exceptional print durability and better ink opaqueness.
Limited finish options and printing effects.
Unable to exact color match PMS colors and some other ink limitations.
Shortcoming: Shortcoming:
Higher costs. One-Time Plate costs.
Not advised for higher quantities. Exceptional print durability and better ink opaqueness.
Limited finish options and printing effects.
Unable to exact color match PMS colors and some other ink limitations.
MOQ : MOQ :
1000 Pcs 10000 Pcs

Finish Choices

Matte and gloss finishes offer different looks and feels. Matte gives a smooth, non-shiny appearance. Gloss is shiny and reflective.

A grid of eight images showcasing various packaging finish options including matte, glossy, gold and silver foil, spot UV, soft touch, holographic, and embossing.

Shipping Details

Once production is completed, the pouches are secured in a carton. Proper packaging prevents damage during transit.

You can expect timely delivery of your order. Shipping typically takes 2-3 weeks by sea, depending on your location. Tracking information is provided to monitor the shipment.

Kaleadpack partners with reliable carriers. This ensures your products arrive safely and on time. We deliver your packaging with care and precision.

Cardboard boxes containing flexible packaging products stacked on pallets and loaded into a shipping container.

What industries are suited to Pillow Pouches?

Pillow pouches are incredibly versatile and are widely used across various industries for packaging a multitude of products. Some of the common uses include packaging of single-serve products such as:

Packaging Types

Food Packaging

Non-Food Packaging

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A collage showcasing various flexible packaging products including pouches, tubes, and labels.

Applicable Machinery

The packaging industry utilizes a range of machinery to meet the diverse packaging needs of different products. The Collar Type Packing Machine (VFFS) and Horizontal Flow Wrap Machine (HFFS) are popular for packaging Pillow Pouch Bags. Below is an overview of these machines along with their key features and advantages:

Industrial VFFS collar-type packing machine with an integrated conveyor and elevated platform.

Collar Type Packing Machine (VFFS):

  • Speed and Efficiency: VFFS machines are known for their high-speed packaging capabilities, making them suitable for operations that require quick packaging solutions.
  • Versatility: These machines can handle a wide range of product types and sizes, making them a versatile choice for different packaging needs.
  • Seal Integrity: The VFFS machines provide strong seal integrity ensuring the packaged product is well-protected and remains fresh.
  • Ease of Operation: Modern VFFS machines come with user-friendly interfaces making them easy to operate, even for individuals with minimal technical knowledge.

A long industrial horizontal flow wrap machine with a stainless steel frame and control panel.

Horizontal Flow Wrap Machine (HFFS):

  • Continuous Packaging: HFFS machines offer continuous packaging solutions, ideal for operations with high-volume packaging needs.
  • Product Handling: They provide gentle handling of the product, ensuring it remains intact and undamaged during the packaging process.
  • Compact Footprint: HFFS machines have a compact design making them suitable for operations with limited space.
  • Low Maintenance: They are known for their low maintenance requirements, thus reducing the downtime and operational costs.

Our Services

Shipping Methods: Rollstock & Pre-cut Pillow Pouch Bag

When it comes to packaging, the method of shipping plays a crucial role in ensuring the efficiency and effectiveness of the packaging process. Two common shipping methods for Pillow Pouch Bags are Rollstock and Pre-cut Packaging. Below is a detailed description of these methods and how they cater to varying packaging and branding needs:

Rollstock:

  • Bulk Packaging: Rollstock is a bulk packaging solution where the material is supplied in rolls. This method is suitable for high-volume packaging needs as it allows for continuous packaging without the need for frequent reloads.
  • Cost-Effectiveness: Due to its bulk nature, Rollstock is often a more cost-effective solution as it reduces the per-unit cost of packaging.
  • Custom Printing: Rollstock allows for custom printing across the length of the roll, providing an opportunity for consistent branding and design.
  • Flexibility: The flexibility of Rollstock makes it adaptable to various packaging machines, aiding in seamless operations and reducing downtime.

Pre-cut Pillow Pouch Bag

  • Precision: Pre-cut packaging involves the use of pre-cut and pre-sealed bags, ensuring precision and uniformity in packaging.
  • Time-Saving: This method is time-saving as the bags are ready to be filled, eliminating the need for machine setup and adjustments.
  • Quality Assurance: Pre-cut packaging allows for quality checks before filling, ensuring that each bag meets the required standards.
  • Brand Enhancement: The pre-cut bags can be custom printed to enhance brand visibility and consistency across all products.

Why Choose Kalead Pack​

A promotional graphic for KaleadPack showcasing various flexible packaging products and company services.

KaleadPack is a Chinese company that provides one-stop flexible packaging solutions, including flexible packaging bags, rollstock, and packaging machines. We specialize in offering high-quality certified packaging and support global shipping. Our products are versatile, customizable, and perfect for a range of industries, offering good prices and high quality.

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