Custom Flat Bottom Pouches | Bottom Gusset Bags
Customize your own Flat Bottom Pouches with Kaleadpack, we provide full options at factory price. Support global shipping.
Kalead Pack Custom Flat Bottom Pouches
Flat bottom pouches, also known as box pouches, quad seal bags and bottom gusset bags; are a popular packaging choice for various products. They have been widely used in the market for decades.
This type of packaging is a combination of a stand up pouch and a box. It is convenient, eco-friendly, cost-effective, and attractive. Among the many industrial uses are food, drinks, cleaning products, coffee, medicine, health, and gardening supplies.
Custom Flat Bottom Pouch
Custom Your Flat Bottom Pouch
At KaleadPack, we believe that packaging is more than just a protective shell, it’s a statement of your brand’s quality and values. Our wide range of customization options for flat bottom pouches bring your brand’s unique vision to life. Below, you’ll find a visual guide to the myriad of possibilities awaiting you:
Size Options
Flat bottom pouches come in several sizes. You can choose small, medium, or large pouches based on your product.
A small size is good for single servings. Medium and large sizes work well for bulk items.
Kaleadpack produce flat bottom pouches of different sizes and volumes to meet the needs of different markets and products.
Common Sizes and Volumes for Flat Bottom Pouches
| Volume (g) | Volume (oz) | Width (cm) | Width (in) | Length (cm) | Length (in) | Gusset (cm) | Gusset (in) |
|---|---|---|---|---|---|---|---|
| 100 | 4 | 9 | 3.5 | 18.5 | 7.3 | 5.5 | 2.2 |
| 250 | 8 | 9.5 | 3.7 | 23.8 | 9.4 | 6.5 | 2.6 |
| 500 | 16 | 11.5 | 4.5 | 26.5 | 10.4 | 7.5 | 3 |
| 750 | 24 | 13 | 5.1 | 30 | 11.8 | 8.5 | 3.3 |
| 1000 | 32 | 14 | 5.5 | 33 | 13 | 9.5 | 3.7 |
(The following table shows some typical sizes and volumes for flat bottom pouches, for reference only. The size and volume of a flat bottom pouch can vary based on the product and options you choose.)
Common Closure Type Options
Flat bottom pouches can be equipped with different closure options to provide convenience and functionality for the product. The most common closure options offered by KaleadPack for flat bottom pouches are:
Zipper
Zipper offer a simple and safe method to open and closure to pouches, while also maintaining the product's freshness and quality. Zippers are available in many sizes, colors, and styles. Examples of zippers include single or double zippers, press-to-shut or slide-to-shut zippers, and conventional or ergonomic zippers.
Spout
Spout is a dispensing closure that consists of a plastic nozzle that can be attached to the pouch, either at the top, the side, or the corner. Spout provides an easy and precise way to pour, squeeze, or spray the product, as well as to prevent leakage or spillage. It can be customized with different sizes, shapes, and colors, as well as different caps, such as screw cap, flip cap, or push-pull cap. Using top spout in the pet treat industry is becoming popular.
Tin Tie
Tin Tie is a flexible way to close flat bottom pouches. It is a thin metal tie covered in paper or plastic. Positioned at the pouch's top, it provides a simple and effective resealing method, ensuring product freshness.
Custom Process of Flat Bottom Pouch
Artwork Process
We will review all your artwork designs and convert them into print-ready files. There are many technical considerations when printing barrier films, and we will handle all of these tasks for you. We will take your original artwork files and set them up for printing to ensure you get the best quality print, and develop digital art proofs that you can modify. KaleadPack focus on providing packaging that meets your requirements and budget.
Printing Method of Flat Bottom Pouch
There are two printing methods that KaleadPack offer, including:
- Gravure Printing: involves engraving the image onto a cylinder. It is known for its high-quality print and is cost-effective for large runs but has higher setup costs for short runs.
- Digital Printing: doesn’t require printing plates, allowing for lower setup costs and making it ideal for short runs, variable data, and customization.
| Digital Printing | Rotogravure Printing |
|---|---|
| Advantage: | Advantage: |
| No setup costs. | Lower per-unit cost than digital printing. |
| Shortest lead-times. | It is the most economical choice when scaling your business. |
| Great for start-ups and seasonal SKUS. | All Finish options are available. |
| Higher costs. | One-Time Plate costs. |
| Not advised for higher quantities. | Exceptional print durability and better ink opaqueness. |
| Limited finish options and printing effects. | |
| Unable to exact color match PMS colors and some other ink limitations. | |
| Shortcoming: | Shortcoming: |
| Higher costs. | One-Time Plate costs. |
| Not advised for higher quantities. | Exceptional print durability and better ink opaqueness. |
| Limited finish options and printing effects. | |
| Unable to exact color match PMS colors and some other ink limitations. | |
| MOQ : | MOQ : |
| 1000 | 10000 |
Finish Choices
Matte and gloss finishes offer different looks and feels. Matte gives a smooth, non-shiny appearance. Gloss is shiny and reflective.
Custom Accessories
Custom Material
Plastic film
Plastic film is a thin and flexible material that can be transparent or opaque, depending on the type and thickness of the plastic. It provides good barrier, strength, and sealability properties for the product, as well as a smooth and glossy surface for printing. Plastic film can also be modified with additives or coatings to enhance its performance or appearance.
Aluminum foil
Aluminum foil is a thin and flexible sheet of aluminum that can provide a high barrier and strength properties for the product. Aluminum foil can provide excellent oxygen, light, and odor barrier, as well as good heat and moisture resistance.
Aluminum foil can also be printed with different colors and patterns to create a distinctive and attractive design. Aluminum foil can be used alone or laminated with other materials, such as plastic film or paper, to enhance its performance or appearance.
Kraft paper
Kraft paper is a natural and biodegradable material that is made from wood pulp. Kraft paper can provide a rustic and eco-friendly appearance and feel for the product, as well as good printability and breathability.
Additives or coatings can also modify kraft paper to enhance its properties. Kraft paper can be used alone or laminated with other materials, such as plastic film or aluminum foil, to improve its barrier and strength properties.
Application of Flat Bottom Pouch
You can customize these pouches with your brand’s logo and colors. This helps in marketing and makes your product stand out. Custom designs attract customers and create a lasting impression. You can also add labels with important information.
Food & Beverage
Snacks, nuts, dried fruit, cereals, grains, coffee (beans or ground), tea, dry goods, confectionery, powdered mixes, ready-to-eat foods, sauces (with spout pouch), beverages. The barrier protection helps preserve freshness and flavor; their upright shape makes them perfect for shelf display.
Pet Food & Pet Treats
Dry pet food, treats, snacks — especially medium to large size bags that benefit from stable base, resealable zipper, and easy storage/transportation.
Powders / Supplements / Dry Ingredients
Protein powders, spice blends, flour, grains, baking ingredients, dry mixes — the pouch offers good barrier, resealability (if zipper), and stable storage.
Liquids, Sauces, Semi-liquids, Baby Food
Flat bottom pouches with spouts or pour caps work well for sauces, liquid seasoning, juices, ready-to-drink or ready-to-serve products, baby food purées, etc. The pouch format reduces weight/cost compared to rigid bottles/jars while preserving convenience.
Home & Personal Care / Household Products
Powder detergents, laundry pods, bath salts, cleaning agents, hygiene products — packaging that demands stability, barrier protection, resealability, and shelf-ready presentation.
Industrial / Hardware / Gardening / Bulk Goods / Dry Materials
Fertilizers, seeds, garden supplies, dry chemicals (non-hazardous), hardware components, construction materials (e.g. dry mixes), where durability, stability, and ease of storage/display matter.
Packaging Types
Food Packaging
Non-Food Packaging
Frequently Asked Questions
A flat bottom pouch has a stable base. It stands upright on shelves. This design helps in displaying products better.
Custom pouches fit your brand needs. They can have your logo, colors, and designs. This makes your product stand out.
Yes, many are made with recyclable materials such as mono-pe and polylactic acid(PLA). This reduces waste and helps the environment.
Yes, flat bottom pouches have zip locks or sliders. This keeps the contents fresh after opening.
Why Choose Kalead Pack
KaleadPack is a Chinese company that provides one-stop flexible packaging solutions, including flexible packaging bags, rollstock, and packaging machines. We specialize in offering high-quality certified packaging and support global shipping. Our products are versatile, customizable, and perfect for a range of industries, offering good prices and high quality.
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